The Emerging Technology Of UV Printing For The Packaging And Printing Industry 28631
What is UV Printing?
UV printing is a type of digital printing that uses ultraviolet light to dry or cure the ink as it gets printed on the surface. The printer continues to apply ink onto a surface, and the Ultraviolet light follows closely, drying or curing the ink immediately.
This technology allows you to print directly onto virtually any type of media. Ultraviolet is used in packaging solutions companies because of this. The UV ink is printed directly onto the substrate, and it gets exposed to UV light, it instantly turns to a solid state from the liquid.
How does it work?
Conventional printing uses inks with special solvents, which evaporate in the air after they are applied to the material. The evaporation of solvents facilitates the absorption of ink into the material, and once the solvents get evaporated, the ink dries up, leaving a digital image. Different spray powders may be required to speed up drying. The printing process cannot be used on plastics, acrylics, and foil.
Ultra-Violet (UV) Printing - Procedure
To dry ink, UV printing uses ultraviolet lamps. The printer distributes the ink on the material's surface, and the UV lights follow from behind, drying the ink instantly. Ultraviolet printing, which is more durable than traditional printing, is a hot topic in the printing industry.
This technology offers direct printing capabilities onto a virtually limitless range of 3-D media, allowing quick and easy product customization. The UV ink gets printed directly onto the substrate (material), and when the ink gets exposed to UV light, it turns from liquid to solid state almost instantly. Because there is almost no evaporation or absorption of ink in the paper, UV inks can be used to print practically any item.
Because UV inks are quick drying and do not release any VOCs into nature, UV printing can be considered green and safe for the environment. It also leaves little carbon footprint.
LED UV Printing
Led-UV Printing is an advanced version of UV Printing. It generates the wavelength at a wavelength of 385-395nm (nanometre). This light is safer that its counterpart. The results are much more effective than traditional UV printing.
Led UV printing is definitely more cost-effective in many ways. Led UV is safer than UV printing. It doesn't require mercury lamps to cure the inks. Second, it consumes less power than traditional UV printing.
Every luxury business wants to achieve long-lasting quality with LED UV printing. High-quality finishing can be applied to the printed products, allowing the consumer to enhance their colors. This will leave a lasting impression on the buyer. The faster drying time gives a better turnaround time, making it a reliable printing technology for the pharmaceutical and FMCG industries.
LED-UV printing is a green and eco-friendly technology. There is no VOC (Volatile Organic Compound), emission during the printing process. For companies to invest less in infrastructure, LED-UV printing requires less capital. Consumers also get a better product with a glossy, shiny finish.
UV Print Technology for Food Packaging Industry
Product personalization is a big business globally and digital UV printing offers a great opportunity for you to meet this demand, increase product sales and stay competitive.
The conventional print methods were harmful as there were high chances of food getting contaminated when the ink substances get transferred to food items inside the packaging. These inks weren't cured, so there was always the risk of contamination. Also, the final packaging of the foods was not up to the mark.
It has proven to be very successful in UV printing food packaging. UV inks get cured during the printing process leaving behind no harmful solvents that can contaminate the food inside the packaging. This method is being used by more food manufacturers around the world to produce customized food packaging.
UV Printing in the Pharmaceutical Industry
Each label is unique. Different applications call for different printing technologies. Every label has its own unique Click here! aesthetics. A form of security printing, UV printing, is used extensively in the pharmaceutical industry.
These labels can include medical and drug labels. They can be counterfeited and forgeried more often than any other type of label. The pharmaceutical industry uses UV printing to protect itself against these bad practices. It can also be used with serialization.
Pharmaceutical printing uses invisible UV inks. This method is one of most effective ways to combat counterfeiting in pharmaceutical manufacturing. These inks can't be seen by the naked eye but can still be seen when UltravioletLEDs are used. The invisible UV inks give a unique identification to pharmaceutical products, thereby preventing forgery.
UV Printing has Untold Rewards
Ultraviolet printing is undoubtedly the future of packaging and printing. Grand Prints suggests it as economical and eco-friendly and provides business-generating advantages such as:
Wider range of Print Applications: LEDs offer a greater variety of printing applications. They are extremely cool and produce very little heat. This is why they have a broader scope of print applications. You can print easily on heat-sensitive substrates, such as thin slides or self-adhesive sheets.
Quicker than Conventional Printing: UV printing is much faster than conventional printing. You don't have to wait for the ink to dry as the UV ink dries during the photochemical process. It's almost instantaneous.
It's cost-effective: Because it takes less time to dry, you can save money. As the finished product dries faster, you can always print more at the desired time. This technique does not require any aqueous coatings as is the case with conventional inks.
Vibrant Finish: UV printing gives you a brighter finish. The UV lights don't allow ink to soak into paper/material. Photo-realistic printing is achievable using this technique.
The bottom line
UV printing is a hot industry trend. It will continue to rise in the coming years and will find its applications in more industries. With its cost-effectiveness and Eco-friendliness, along with its diverse nature, UV printing is surely the future of the packaging and printing industry.